How to Maintain Your Air Compressor
There are several ways to maintain an air compressor. One way is to ensure that the intake vents are clean. This is vital as airborne elements can get sucked into the air compressor. If these airborne elements are not cleaned, the machine can become damaged. Other ways to maintain an air compressor include inspecting the hoses and replacing parts when needed.
Preventative maintenance
In the world of air compressor repair, preventative maintenance can save you money and headaches by catching mechanical issues early. This method involves regular, scheduled inspections of all system components. These inspections may occur daily, weekly, monthly, or annually. These inspections help identify mechanical problems before they affect your business’s production or cause costly downtime.
Proper preventative maintenance is important for many reasons, including increased efficiency at the work site, reduced energy costs, and reduced risk of unexpected downtime. It can also contribute to the overall health of the machine. Routine inspections ensure the air compressor is working at its full capacity and without complications, which increases the machine’s productivity and profitability.
Inspection of hoses
Ensure the integrity of your hoses with regular inspections. Hoses are susceptible to damage from ozone, oil, and jobsite abuse. Proper inspection and repair of hoses is essential to the overall performance of your air compressor. Check for fraying, cracks, and frayed hose couplings.
Hoses can be made from PVC, rubber, or stainless steel Teflon(r) and should be inspected frequently. A major cause of breakage is kinking. Hoses should never be kinked or twisted. They should also be stored on reels to prevent any damage to them.
Replacement of parts
A breakdown in the parts of an air compressor can cause the equipment to fail. This can disrupt the entire production or manufacturing process. To minimize the impact of a breakdown, it is important to maintain your equipment regularly. If necessary, look for distributors who offer rebuilding and repair services. Some companies even have their own in-house mechanical team to provide the necessary repairs. By identifying faulty parts and regularly replacing them, you can cut down on the number of repair calls and downtime.
Genuine replacement parts represent the highest quality and engineering. These parts are specifically designed to fit the specifications of the equipment and ensure optimum efficiency. In addition to protecting your business investment, OEM parts ensure your air compressor keeps working at its peak performance.
Cost
There are many factors that may affect the cost of air compressor repair. These factors include age, reliability, and energy efficiency. If your air compressor is older, repair will likely cost less than replacement. However, if your air compressor is brand new, you may want to consider replacement. In some cases, newer models offer similar features and qualities to your damaged air compressor.
The first step is to identify which part of your compressor needs repair. In order to determine which part is broken, you need to remove the air compressor from its operating position. In some cases, you will need to replace the pressure switch. For this, you can contact the manufacturer of your compressor to get a part number. Alternatively, you can go to a local hardware store or search online. Typically, replacing the pressure switch will cost $20 to $50.